Monday, September 30, 2013

Water tank wood fixed

Anna joined me for a quick journey up to the island on Friday with plans to come home Saturday night. I had one goal in mind, fix the "screwed-up" water tank wood over a short Kelleys work weekend.

The photo below is from earlier this Spring, before I back filled with gravel and put on the top cap.

Water tank wood wrap
 
Following this photo, I filled the cavity with gravel (by hand) and capped the top with nice mitered corners.
 
So this looks good, right?... wrong!
 
After six months of gravel settling, the wood sides separated from the tank. Structurally, this is fine, but it looks awful and would continue to get worse over time. This was driving me friggin' crazy.
 
The root of the problem was that I didn't secure the 4x4 posts properly (at the top) because I wanted the top surface of the water tank "clean" and everyone talked me out of fastening directly to the concrete sides for fear of damaging the tank itself.
 
Well, what can I say, I have made mistakes in the construction process and this is no exception. Here are some photos of the problem, this sucks...

"Before" photos
 
Saturday morning I started hacking at this steaming pile of crap. First, I had to remove the decking from the side to release the gravel. You can imagine tons of gravel pouring out on the ground. Then I had to figure out how to pull-in the sides using a combination of strategically placed temporary bracing, miscellaneous bolts, and high tension ratcheting straps. I spent way too much time messing around to pull the sides in. I was able to get them to move several inches but didn't get them 100% shored-up as desired.
 
Anyway, approximately 8-10 hours later, I horizontally strapped the posts with 2x4s, replaced the verical decking on the sides, re-capped the top with beefy 2x8, and moved all of the gravel (by shoveling many, many, many, 5 gallon buckets full) back into place. Here is the finished product...

 
  "After" photos

I have to say I am happy with the outcome. I was able to fix the problem to about 90% of the original desired result. It's not perfect, but I can live with it for now.

Big thanks to my little helper Anna, who kept me company and helped out a ton (literally) with smoothing out the gravel that had to be replaced at the end of the process.

Finished product - with cameo appearance from Anna

Anna and me packed it up and headed home on the 8:30 pm ferry Saturday night.

Next steps, going back up next Friday to do the water tank purification required by the county. The process involves pouring several gallons of bleach directly into the water tank, running the bleach water through the fixtures, letting it set for at least 8 hrs and then flushing out the tank completely.

Tuesday, September 17, 2013

A lot of work and a little fun

Productive solo work weekend with the following accomplished:
  • 70 - 12 foot long tongue-n-groove boards delivered to cottage
  • ALL remaining drywall corners (ceiling and wall) mudded
  • TV antenna mounted and many channels scanned successfully
  • Some more PEX plumbing connected to main bath shower
As the cottage saga continues, the money continues to fly out of my wallet in a feverish manner. For example, we have decided to use tongue-n-groove 3/4 inch pine "car-siding" on the vaulted ceiling. This will look totally sweet when finished, giving a huge cottage dramatic effect when you enter. I planned to defer the purchase of this wood for quite some time, maybe even until next year. However, this material went on sale for 50% off at Menards for a limited time. So... I had to buy it quick. Anyway, he is a photo after I hand selected about 1/2 of the 70 boards needed.

12' x 8" x 3/4" tongue-n-groove pine "car-siding"

Keep in mind, these boards are 12 footers! Here is my truck all loaded up. I fear for the other cars that had to drive behind me on Rt. 2 for the slow journey to the ferry dock from Menards. I was trying to beat the weather because it looked like rain from the clouds. The plan was to get this loaded onto the ferry and unloaded to the cottage ASAP.

70 - 12 foot boards loaded up stupid style!
 
After unloading and staking the ceiling boards, I knew I had hours of corner mudding ahead of me for the remainder of the weekend. I spend Friday night, and all of Saturday tapping and mudding the remaining rooms, bathrooms, and closets.
 
Master bedroom - all corners mudded

The mudding continued into both bathrooms working around the showers, etc. Notice the sun tunnel shining bright in the bathroom photo below.

Master bathroom - all corners mudded
 
I also finished the remaining two skylights. These are particularly tricky because you have to get up on the tall ladder and the space between is only 14 inches.

Skylight - all corners mudded
 
Thanks to Chris, he mounted the TV Antenna in the attic and rescanned the channels. Now we get a ton of new channels all in high-def.
 
On Saturday evening, I made it over to Herb's 60th birthday party and pig roast to visit the neighbors "in-the-hood". Good times, as always.
 
Next steps...
 
Probably won't be heading up for a few weeks.

Tuesday, September 10, 2013

200 years ago today, September 10th, 1813 - the Battle of Lake Erie

September 10th, 1813

Today is the offical bicentennial of the Battle of Lake Erie.



Link to a summary of the battle by the History Channel - The Battle of Lake Erie, 200 Years Ago.

Here is a quote from Ohio Governor, John Kasich as part of a Executive Resolution to recognize the Battle of Lake Erie...

"...our freedom, independence, and even our very way of life can be directly tied to the Battle of Lake Erie. Had the outcome of the Battle been different, our country's westward expansion may have been halted and control of the Great Lakes lost, changing America forever."

Think about this and take some time to honor Oliver Hazard Perry and his crewmen today and always.

Thursday, September 5, 2013

"Don't Give Up The Ship"

Labor Day weekend with a bang! We had a jam-packed, family-filled, fun-fest of a Labor Day Bicentennial for the Battle-of-Lake-Erie!

This was a milestone event for our family, because it was the first time we were able to stay at the new cottage all together. Although the cottage is still in a very rough construction state, having a working shower, toilet, 2 beds, and air conditioning, made it all possible.

Bonnie, Anna, Sophie and me headed up for the long weekend on Thursday early evening after work. (Neil II stayed home with Bob and Judy, big thanks.)

Me an my baby kickin' off the weekend at the Casino

This was the celebration of the tall ships with every Lake Erie island hosting at least one ship. Kelleys was the host port for both the Appledore IV and the Explorer.

Appledore IV - leaving Kelleys dock early Friday morning

Friday, the organized weekend festivities officially started. We found the best stuff at the 4-H Club where they had an inflatable bungee activity thing set-up, where you wear a harness attached to a bungee cord. The idea is to run as fast and hard as you can, marking your distance with a Velcro bean bag, before the bungee cord contracts and pulls you backwards. 

Anna and Sophie gearing up for the bungee run

Anna and Sophie - live in action!
  
My mom, Uncle Al and Lori joined us early on Saturday for some quality family time. The 4-H Club had tethered hot air balloon rides. I was able to help out and volunteer as part of the ballon landing crew for over an hour before we got our chance to ride. This was a really cool experience for all.
 
Tethered hot-air ballon ride
 

Mom, Uncle Al, and Aunt Lori

Me, Bon, Anna and Sophie
 
Sunday, back at the 4-H Club, the Cannon brigade was firing off every hour in tribute to the Battle of Lake Erie. You could feel the ground shake and then the sound would echo off of the nearby tree line.

Cannon crew firing a shot

Historical tidbit for you...
 
The Battle of Lake Erie, was fought on 10 September 1813, near Put-In-Bay. Oliver Hazard Perry of the U.S. Navy and his crew defeated the British Royal Navy and ensured American control of the lake for the rest of the war and ever since.
 
Monday, was the official re-enactment of the Battle of Lake Erie from the original location in the water 200 years ago. My Cousin John coordinated a boat ride for the whole family outing from Kelleys, past Put-In-Bay, to the battle site and back.
 
Sørlandet - Tall ship heading to the battle line
 
This was a serious under taking. I have never seen so many pleasure boaters on the lake at one time. I heard there were ~1000 or more. We spent most of the day out on the water and got as close as possible to the re-enactment where you could see and hear cannon fire from the ships.
 
Docked back at Kelley's...

Family photo from Cousin John's boat - White Caps

Cottage progress...

Bonnie forbid me from working on the cottage this weekend and it was killing me! Whenever, we would spend any idle time in the cottage, I could not help myself from staring at the mountain of unfinished work.

Thankfully, Big Tim was also on the island and he was able to knock-off some items on the "Tim List" Here is a photo of the main shower partially plumbed in, courtesy of Big Tim's handy work.

Main bath shower

Sadly enough, I will not be headed to the island next weekend. Planning to go the weekend of Sep 13th-15th to continue drywall mud and hopefully deliver the wood planking for the vaulted ceiling.


Monday, August 26, 2013

Progress continues...

Quick weekend, since we didn't make it up to the island until late Saturday morning. Scott, Brad and Chris came up for the day and spent Saturday night. Big thanks to Scott for finishing the leveling of the septic field and helping with some drywall mudding. Chris helped out with some insulation and I finished drywalling the inside of the 2 remaining skylight bays.

The best news (other than never having to touch any more "ichy-ass" insulation) is that the HVAC efficiency will be greatly improved now that the vaulted ceiling is wrapped-up tight with 12 inches of R-30 insulation. The A/C now blows nice and cold and can cool down the cottage very quickly.

Here are a few photos of the finished product. Unfortunately, these photos don't really "do justice" to the amount of work and hassle involved.

Facing front - vaulted ceiling insulation and skylight bays drywalled
 
 Facing back - vaulted ceiling insulation and skylight bays drywalled

Next step is to tape more corners and continue mudding. Yes, this will continue for the next few months. I am loosely planning on hanging the tongue-n-groove pine siding on the vaulted ceiling sometime maybe in October. Just found out today that this wood is on sale for 50% off for the next 10 days.

Looking forward to a long Labor Day Weekend with the family. This is the 200 anniversary of the Battle of Lake Erie and the island will be packed with festivities. More to come!

Tuesday, August 20, 2013

Skylights, more insulation and mud

I was able to squeeze in about 25 hours of solo work on the cottage this weekend. Brad came up for Friday night. We went downtown for a few hours for some gin & tonics. I spent the rest of the time working away and I missed all the Homecoming stuff going on all weekend.

Major accomplishments include:
  • Finished insulation wrapping of the cold air return
  • Drywalled around two of the skylights
  • 33% of the vaulted ceiling insulation
  • Drywalled mudded ~20 corners and ceilings
  • Roughed in a recessed shelf hole in the master bathroom
I had to wrestle with multiple angles and a tight working area to figure out how to drywall the inner cavity of the skylights. Here is a photo of the finished result. Now I just need to repeat this three more times.
Skylight #1 drywalled boxed and insulated

After I figured out how to cut the angles, I jammed-out one more skylight. This photo below  represents 50% completion on the skylights and 33% on the vaulted ceiling insulation.

Front skylights #1 and #2 drywall boxed and insulated
 
Of all the work needed for the cottage project, the top two worst jobs are #1 using a shovel (dirt, gravel, whatever) and #2 working in the attic space (hot, and no room to get at what you need to work on). So, sometime early Saturday evening, I finished (yes finished) the insulation wrapping of the cold air return. No words or pictures will really represent what a pain-in-the-ass this job turned out to be. I can't wait to finish the vaulted ceiling insulation and never have to look at this again. Anyway, here is a photo...
 
Cold air return insulation wrapped, nice and tight

Drywall mud continues...
I spent several hours hacking-away at the endless mountain of drywall mudding that is needed. I probably finished about 20 corners, two closets and most of Anna's room.

Next weekend will be the last work push until taking a break for a long Labor Day Weekend with the family...

Thursday, August 8, 2013

Kelly Miller Circus

Just got back from a few actual vacation days on the island, spending some time with the family and going to the famous annual Kelly Miller Circus. This is really a great show and experience. This circus is celebrating 75 years of road production. We were able to catch the 4 pm show on Monday. Here is a great shot of the elephants...

Under the big top - old school

Before, between and after all of the shows, the circus crew lets you ride the elephants, ponies and camels. All the girls rode the elephant. Lil Neil was terrified and would not go near them. So we will have to try again next year.
Anna, Bon and Nama riding the elephant
 
Check-out this awesome photo below, taken by Bon, probably 15 feet away. Just an amazing beautiful animal. In the morning before the shows start, the crew has to set-up all the tents and stuff.
 
One of the six Bengal tigers - great close-up shot

Bon, Nama and the kids decided to go to Put-In-Bay for the day on Tuesday. They let me have some time to work on the cottage. 
 
Nama, Anna, Sophie and Neil at Put-In-Bay
 

I managed to put up drywall tape in about 20 corners and the first coat of mud on the ceiling in Neil's room. What you see below, needs to be repeated in the other three bedrooms, 4 remaining closets, 2 bathrooms and the main living/dining area... And that is just the first coat of mud! holy frijole!


We all went out for dinner at Docker's on Tuesday night to watch the boats dock and enjoy the scenery and great food.

Me and my boy

I won't be going up again until the weekend of August 16th to continue working on drywall, and insulation. My high-level goal (as of today) is to have ALL insulation work done by end of August. Drywall will continue on into the Fall and hopefully we can get moving on the wood ceiling in the main room by end-of-season... fingers crossed.